Case histories,
documented and delivered.

Needed a solution for transferring cocoa powder from storage to mixing tanks without contamination or product loss.

• SS 316 screw conveyor with sealed bearings and nitrogen purging

• Zero contamination risk
• Reduced dust loss by 95%
• Improved product flow despite cocoa’s cohesive nature

• Improved Hygiene – Enclosed systems prevent contamination
• Better Quality Control – Consistent material handling reduces variation
• Lower Operational Costs – Reduced manual handling and faster cleaning
• Scalability – From small artisanal setups to large-scale automated plants

Needed to cool 2 TPH of cocoa powder from 90°C to 45°C before packaging.

• SS 316 hollow-flight screw conveyor
• Chilled water circulation system at 2°C
• Adjustable speed drive for precise cooling time

• Consistent cooling across all batches
• Reduced product sticking
• Increased packaging efficiency by 20%

• Improved Hygiene – Enclosed systems prevent contamination
• Better Quality Control – Consistent material handling reduces variation
• Lower Operational Costs – Reduced manual handling and faster cleaning
• Scalability – From small artisanal setups to large-scale automated plants

Needed an enclosed, low-maintenance solution to replace belt conveyors prone to dust leakage.

• SS 304 screw conveyors for flour transfer from roller mills to packaging lines
• Dust-tight design with inspection hatches
• Quick-clean covers for hygiene compliance

• Dust emissions reduced by 85%
• Product loss minimized
• Improved plant hygiene and safety compliance

• Improved process efficiency and automation
• Reduced labor and manual handling
• Better hygiene and dust control
• Longer equipment life due to durable materials
• Flexibility for multiple grain types and processing stages

Faced dust buildup around their sugar packaging area, causing hygiene issues and increased cleaning time.

• SS 316 enclosed screw conveyors
• Sealed inlet and discharge points
• Integrated dust collector at discharge hopper

• 95% reduction in airborne dust
• Faster cleaning cycles
• Improved compliance with hygiene audits

• Improved Hygiene – Enclosed systems prevent contamination
• Faster and easier cleaning
• Compliance with audit requirements

Faced challenges with dust leakage and flavor loss in open belt conveyors.

• SS 316 fully enclosed screw conveyors
• Dust-tight design with gasketed inspection hatches
• Variable speed drives for feeding control

• Dust levels reduced by 90%
• Improved aroma retention in packaged spices
• Faster cleaning between product changeovers

• Improved hygiene and flavor retention
• Reduced cleaning downtime
• Better quality packaged products

Required conveyors to feed multiple silos and milling units during plant upgrade.

• SS 304 screw conveyors, 500 mm diameter, 12 m length
• Heavy-duty hanger bearings for continuous operation
• Integrated variable frequency drives for flow control

• Reduced equipment footprint by 25%
• Increased throughput without additional labor
• Continuous, reliable operation with minimal downtime

• Longer equipment life due to durable construction
• Greater automation and throughput
• Flexibility for future expansion

Needed to move milled malt from the mill room to the mash tun while maintaining grain integrity and preventing dust escape.

• SS 304 enclosed screw conveyor with a gentle pitch
• Dust collection integration at loading points
• Quick-release covers for easy cleaning

• 25% faster mash tun loading time
• Zero dust complaints from staff
• Consistent wort quality batch after batch

• Maintain ingredient quality for better final product taste
• Reduce waste and improve yield
• Ensure compliance with food safety and dust safety regulations
• Lower cleaning time between production runs

Needed to convey dry active yeast from storage to fermentation tanks without contamination or exposure to moisture.

• SS 316 fully enclosed screw conveyor with polished internals
• Nitrogen purging option to prevent moisture absorption
• Dosing screw design for precise yeast quantities

• Improved fermentation consistency
• Zero microbial contamination in QA reports
• Faster batch changeovers due to easy cleaning design

• Preserve ingredient quality and freshness
• Meet global food safety standards (FDA, FSSAI, EHEDG)
• Minimize waste with precise dosing
• Reduce cleaning and changeover times

Manual removal of spent grain from lauter tun was slow, labor-intensive, and unhygienic.

• SS 304 enclosed screw conveyor with integrated drainage section
• Direct discharge into farmer’s feed truck
• Easy-clean removable covers for hygiene

• Reduced grain removal time from 2 hours to 15 minutes
• Lowered labor requirements by 50%
• Improved hygiene and safety in the brewery

• Faster and cleaner waste handling
• Reduced labor and operational costs
• Support for sustainability through easier byproduct reuse
• Improved hygiene and reduced contamination risk

Switching from 5,000 L batch brewing to a continuous brewing line required automated grain feeding and waste removal.

• Multiple SS 316 screw conveyors with sanitary finishes
• Automated grain feeding systems synced with milling and mashing equipment
• Spent grain conveyors integrated with continuous waste removal

• Production output increased by 35%
• Reduced labour costs by 20%
• Consistent flavour profile across all production runs

• Flexible design for both batch and continuous setups
• Improved hygiene and reduced contamination risk
• Increased efficiency and reduced manual labor
• Consistent ingredient handling for better product quality

Manual handling of grains, sugar, and spent grain led to safety risks, dust exposure, and cross-contamination.

• Automated SS screw conveyors for bulk material transfer
• Fully enclosed design to prevent dust escape
• Slip prevention by direct wet byproduct transfer to disposal areas

• Faster production cycles with fewer manual delays
• Reduced labor costs and accident rates
• Cleaner, safer, and more compliant work environments

• Protect worker health and meet OSHA/ATEX regulations
• Prevent cross-contamination and dust hazards
• Boost productivity with consistent ingredient flow
• Compliance with FSSAI, FDA, and food safety standards

Needed to move color-additive pellets to an extrusion line without contamination or damage.

• SS 316 enclosed screw conveyor with gentle flights
• Dust-tight seals to prevent powder release during pellet coating
• Quick-access cleaning panels for rapid color changeovers

• Zero pellet degradation in quality checks
• Faster production changeovers by 30%
• Reduced waste and cleaning downtime

• Maintain pellet integrity for high-quality output
• Reduce dusting and environmental hazards
• Improve plant cleanliness and safety
• Meet food and medical-grade compliance requirements when needed

Needed to transfer fine polymer powder to mixing hoppers without creating dust or risking contamination.

• SS 304 enclosed screw conveyor with sealed bearings
• Gentle pitch flight design to prevent surging
• Quick-disassembly covers for color and resin changeovers

• Minimal dusting during transfer
• No cross-contamination in product batches
• Reduced changeover and cleaning time

• Dust-free, clean operation for improved worker safety
• Consistent batch quality
• Faster product changeover cycles
• Compliance with food and safety standards

Required reliable pellet transfer from silos to injection molding machines while minimizing pellet breakage and surges.

• Variable-pitch SS 304 screw conveyors sized for high throughput
• Anti-wear flights for abrasive pellets
• Enclosed housing to prevent pellet loss

• Uniform, surge-free material flow
• Significantly reduced pellet breakage and waste
• Stable machine feed rates

• Greater process stability and automation
• Reduced downtime and material losses
• Higher product quality in finished parts

Needed to convey recycled flakes and regrind to extrusion lines with minimal contamination and equipment wear.

• Wear-resistant alloy screw conveyors with variable speed control
• Fully enclosed design to prevent dust and cross-contamination
• Temperature monitoring for heat-sensitive regrind

• Lower maintenance and cleaning costs
• No dust escape or product contamination
• Efficient, flexible transfer of multiple regrind materials

• Longer conveyor life for abrasive materials
• Cleaner, safer plant environment
• Supports circular economy and recycling goals

Needed to convey paint pigment, a fine and abrasive powder that causes corrosion over time.

• SS 316 polished screw conveyor with heavy-duty flights
• Dust-tight sealing system to prevent pigment escape
• Quick-disassembly covers for easy cleaning during colour changes

• 30% reduction in downtime
• Extended equipment lifespan by over 3 years
• Consistent product quality without contamination

• Long service life in corrosive environments
• Reduced maintenance and downtime
• Improved product purity
• Compliance with safety and hygiene standards

A global tire manufacturer needed a safe way to convey carbon black from bulk storage to mixers.

• SS 316 enclosed screw conveyor with anti-static UHMW liners
• ATEX Zone 20 compliance for internal powder handling
• Dust extraction ports integrated at inlet and discharge points

• 100% dust containment
• Zero explosion incidents in 5+ years of operation
• Reduced operator exposure to hazardous material

• Reduced risk of explosions and fire hazards
• Compliance with global safety regulations (ATEX, NFPA, OSHA)
• Safer working environment for plant personnel
• Protection of surrounding equipment from contamination and abrasion

A renewable energy company needed to convey rice husks and chemical binders to a pelletizing press.

• SS 316 enclosed screw conveyor with UHMW liners for abrasion control
• Moisture-resistant design with self-cleaning flights
• Dust extraction points to maintain air quality

• Increased throughput by 18%
• Reduced wear-related downtime by 40%
• Improved pellet quality due to consistent feed rate

• Extended equipment life in abrasive, moist environments
• Lower maintenance costs due to corrosion and wear resistance
• Cleaner, safer plant environment with reduced dust emissions
• Compatibility with high-temperature pyrolysis and drying systems

A global tire manufacturer was facing excessive wear and dust escape when feeding carbon black to their mixers.

• SS 316 screw conveyor with abrasion-resistant flight edges
• Dust-tight seals at all junctions
• ATEX-compliant anti-static design to prevent ignition risks

• Increased equipment lifespan by 3+ years
• 100% dust containment
• Cleaner plant environment and safer working conditions

• Longer equipment life due to wear-resistant construction
• Cleaner, safer working conditions with full dust containment
• Improved product yield by reducing material loss
• Compliance with safety regulations (ATEX, OSHA)